Filling is the task that is carried out by a machine and this process is widely used in many industries. In this project, the filling of the bottle is controlled by using a controller known as PLC which is also the heart of the entire system.A sensor has been used to detect the position of the bottle. In our project we have used less number of system hence the overall cost has been reduced to an extent. Ladder logic has been used for the programming of the PLC, which is the most widely used and accepted language for the programming of the PLC. The PLC used in this system is a Siemens S7–1200 which makes the system more flexible and easy to operate.

Pre-requisites/Implementation Technologies

1 . PLC Programming
2 . SCADA Designing
1 . PLC
1 . Siemens S7-1200 PLC
2 . IR sensor
3 . Solenoid valve
4 . Water tank
5 . Bottles

Note: One kit will be provided per team for practice.

Project Development Lifecycle

Day Action plan Detailed Plan
Day 1 Introduction to PLC and Ladder diagram Introduction about the different kind of PLCs and the programming languages for the PLC
Day 2 Introduction to Hardware Equipment Introduction to the hardware equipment used in the project
Day 3 PLC programming PLC Programming according to project
Day 4 Constructing the Hardware How to connect sensors and solenoid values and other hardware equipment
Day 5 Interfacing the PLC and Hardware Connections of hardware equipment to the PLC
Day 6 Assembling and Testing Program the PLC and assemble the hardware and test it

Team Size and Price

Team Size Price for Team
4 4000

Note: A team can have maximum of 4 members.

Tech Coach

R S D V Prasadarao
Technical Trainer